Location Install External Regulator?

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chs1517
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Location Install External Regulator?

I just purchased a Balmar external regulator to power my 90 amp alternator. Balmar recommends installing the regulator away from engine heat and hoses. I noted the few articles we have on our site have placed the regulator inside the engine compartment on the starboard side. Since the engine temp reaches around 160 degrees I would imagine the temp inside of the engine box/compartment would be just a little less than 160 degrees especially if the box is well insulated.

For those that have installed an external regulator can you share any alternate locations other than inside of the engine box/compartment? Or have you installed the regulator inside of the engine box/compartment without any problems?

Chris

Chris Stewart
S/V "24~7"
1984 Catalina 36 Tall
Hull #251 M25
(SF Bay) Alameda, CA

Wally-1840
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Hi Chris;
I installed mine, (MKII), just above the removable engine cover in the aft cabin. I cut a clearance slot in the cover for the wires and mounted the reg on the backside, (aft cabin), of the bulkhead that is behind the steps. It basically faces aft, just above the "box" above the engine in the aft cabin.

I hope I've explained it so you can picture it!

Wally
"Onanne"
2000 MKII, deep keel, tall rig
​Lake Champlain
 

plaineolde's picture
plaineolde
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Mine Ample Power regulator is behind the electrical panel on the hull. Seems to like it there after 11 years.

Gary and Cathy Price
1997 C36 Mk II Tall Rig/Wing Keel Imagine...
Hull # 1617
Worton Creek, Md.
Northern Chesapeake Bay

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stu jackson c34
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Chris, what regulator did you get? Please install it outside the engine room. Not only for the heat, but the ability to get to it if you need to. Find a place where you can read it and adjust it. This is way important, especially when it is new to you.

You may also be interested in this link to Small Engine Mode: [url]http://c34.org/bbs/index.php/topic,4669.0.html[/url] and the associated link in that topic

Stu Jackson, C34IA Secretary, C34 #224, 1986, SR/FK, M25 engine, Rocna 10 (22#)

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chs1517
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Stu,

I purchased a Balmar MC-612 regulator. Granted it's a past model but I got it for a great deal and it's new in the box. And... there's doesn't seem to be much difference between the 612 and the newer 614 as far as performance goes. I plan on installing it sometime this weekend or next week.

I understand the heat issue. Looking at our Leece-Neville Alternator Upgrade in the Technical Upgrade section the photo on the bottom shows the regulator to the starboard of the engine inside the engine box/cover. After doing a lot of external regulator research and studying the Balmar installation manual there seems to be a consistent theme. They all state to not install the unit where there is heat. Locating the regulator inside the engine box cover seems like an area that might cause problems due to the heat issue. I also wanted the regulator to be in an area I could monitor it without having to remove the steps and engine box/cover.

I'm planning on installing it either to the starboard of the engine above the cover or on the opposite side behind the engine facing the aft cabin. And since I'm still in the planning stage I am giving some thought to mounting it at the nav stations behind the electrical panel as suggested by Gary Price. It would mean pulling some wires and doing a little epoxy work but it sounds like a great place out of site but still accessable...

Chris

Chris Stewart
S/V "24~7"
1984 Catalina 36 Tall
Hull #251 M25
(SF Bay) Alameda, CA

Maine Sail
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Posts: 324

You might be looking at my regulator that was installed on our old C-36. It was installed before Balmar began strongly suggesting to install it outside the engine bay. It failed, the second one failed and the third one I installed out of the engine bay and I suspect is still going.. Balmar regs don't like heat. Others seem to have no issues...

-Maine Sail
https://www.marinehowto.com/

 

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stu jackson c34
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Aw shucks, NOW ya tell us why your first few regulators failed. All this time I thought it was a regulator failure, and not shoddy instructions. :D

Chris, figure out the length of the harness and go from there. Here are some wiring diagrams for you: [url]http://c34.org/bbs/index.php/topic,4548.0.html[/url]

The 612 and 614 are almost identical, you'll do well with what you bought.

Enjoy your install, any ?s let us know.

Are you coming to the Catalina Rendezvous this weekend?

Stu Jackson, C34IA Secretary, C34 #224, 1986, SR/FK, M25 engine, Rocna 10 (22#)

Maine Sail
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[QUOTE=stu jackson c34;9322]Aw shucks, NOW ya tell us why your first few regulators failed. All this time I thought it was a regulator failure, and not shoddy instructions. :D

Chris, figure out the length of the harness and go from there. Here are some wiring diagrams for you: [url]http://c34.org/bbs/index.php/topic,4548.0.html[/url]

The 612 and 614 are almost identical, you'll do well with what you bought.

Enjoy your install, any ?s let us know.

Are you coming to the Catalina Rendezvous this weekend?[/QUOTE]

It was a regulator failure.:D I still strongly believe Balmar should manufacture these things to deal with heat better and they should have known this prior to the late 90's early 2000's...

I've also had one fail on a customers flag blue Awlgripped boat that was mounted behind the electrical panel. When the sun hit the hull it could exceed 140F in there, it cooked. It is inexcusable that these devices can't deal with engine heat. We have millions of electronic engine devices that do just fine.

If they want it out of the engine room here's a thought, how about longer wire harnesses...;)

-Maine Sail
https://www.marinehowto.com/

 

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deising
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Just FYI -

Our boat had a Balmar ARS-III external regulator mounted by the PO inside the engine compartment. It gave good service for 10 years, then died.

I replaced it with an ARS-5 but (foolishly) left it in the same location. It is not proving to work, but it wasn't in the heat long enough to be an issue. I suspect there are other issues (wiring?) that I need to check out when I get a chance.

After this topic, I plan to move it outside the engine cover.

Duane Ising - Past Commodore (2011-2012)
s/v Diva Di
1999 Catalina 36 Hull #1777
Std rig; wing keel, M35B, Delta (45#)
Punta Gorda, FL
http://www.sailblogs.com/member/diva-di/

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deising
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Another FYI-

On a cruise this spring with an unusual 3 days of clouds/rain, our robust solar panel array couldn't keep up with our electrical demand. Unfortunately, I disovered that the alternator/regulator system was not putting out any current.

Reading the Balmar external regulator manual, I saw that I could place a jumper wire across two terminals (ignition and field) on the wiring harness, which then places 12+V to the field circuit. The field circuit controls how much output voltage/current the alternator will produce. Since I had fairly depleted batteries, having the alternator go full output (I registered 70A on my shunt meter) was acceptable for about a half hour.

As the battery charge came up, the voltage increased until it was at 14.5V (by then the current dropped to about 50A), and then I shut it down to avoid damaging the batteries. After letting the batteries 'rest' for a while to let the charge on the surface of the plates diffuse deeper, I was able to run the alternator on 'full field' again to pump more charge in.

I don't recommend this practice, but it worked for me as an emergency procedure. I imagine if you put a rheostat in the jumper to reduce the current flowing in the field, you could manually regulate the output voltage and carefully recharge your batteries more completely and safely than I did at 'full throttle.'

Duane Ising - Past Commodore (2011-2012)
s/v Diva Di
1999 Catalina 36 Hull #1777
Std rig; wing keel, M35B, Delta (45#)
Punta Gorda, FL
http://www.sailblogs.com/member/diva-di/

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TomSoko
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Duane,
That is exactly the concept behind the old "Auto-Mac" alternator regulators. You could manually adjust the field current with a knob. Crude by today's standards, but it worked!

Tom Sokoloski
C36/375IA Past Commodore
Noank, CT

Maine Sail
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Posts: 324

[QUOTE=deising;9326]Another FYI-

On a cruise this spring with an unusual 3 days of clouds/rain, our robust solar panel array couldn't keep up with our electrical demand. Unfortunately, I disovered that the alternator/regulator system was not putting out any current.

Reading the Balmar external regulator manual, I saw that I could place a jumper wire across two terminals (ignition and field) on the wiring harness, which then places 12+V to the field circuit. The field circuit controls how much output voltage/current the alternator will produce. Since I had fairly depleted batteries, having the alternator go full output (I registered 70A on my shunt meter) was acceptable for about a half hour.

As the battery charge came up, the voltage increased until it was at 14.5V (by then the current dropped to about 50A), and then I shut it down to avoid damaging the batteries. After letting the batteries 'rest' for a while to let the charge on the surface of the plates diffuse deeper, I was able to run the alternator on 'full field' again to pump more charge in.

I don't recommend this practice, but it worked for me as an emergency procedure. I imagine if you put a rheostat in the jumper to reduce the current flowing in the field, you could manually regulate the output voltage and carefully recharge your batteries more completely and safely than I did at 'full throttle.'[/QUOTE]

Duane,

This can be very dangerous for your batteries. Full fielding should be done as a test only as your voltage during this Balmar test procedure is 100% unregulated and can easily exceed 17+ volts.

I use this procedure quite often and have witnessed banks go well past 15+ volts if I am not careful to pull the test lead when the voltage is climbing beyond 14.6. The max voltage applied by most all Balmar regulators, at regulator "full field", is about 10.5 volts.

-Maine Sail
https://www.marinehowto.com/

 

deising's picture
deising
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Point well taken, Maine Sail. I would never do it unless I could monitor the battery voltage accurately and continuously, as I did.

Perhaps I was little more cavalier about it because my battery bank is 5 years old and doesn't 'owe me much.'

Duane Ising - Past Commodore (2011-2012)
s/v Diva Di
1999 Catalina 36 Hull #1777
Std rig; wing keel, M35B, Delta (45#)
Punta Gorda, FL
http://www.sailblogs.com/member/diva-di/

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Nah, Duane, it was knowledge and safety, and knowing your electrical system. Your explanation made a lot of sense: don't overcharge.

We used to have an AutoMac. It taught us a LOT about our electrical system.

Best bet for anyone: batttery monitoring system (Link 2000 wish you could find one!, Link Pro or Lite, Victron).

Get one first. I put my Link 2000 in last, shoulda put it in first.

Everyone says that, and not only about me! :)

Stu Jackson, C34IA Secretary, C34 #224, 1986, SR/FK, M25 engine, Rocna 10 (22#)

chs1517's picture
chs1517
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Spent the afternoon installing the alternaror regulator. Took her out for a sea trial and eveything seems to be working like it was designed...

Chris

Chris Stewart
S/V "24~7"
1984 Catalina 36 Tall
Hull #251 M25
(SF Bay) Alameda, CA

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GaryB
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Under the galley and to starboard is a skinny door. I used this area as there is a frame for the drawers on the starboard side of the galley. I had to run the wires under the cabin sole but this was a good place to put the regulator and I also put the combiner here as well (see top just below the regulator.)

Gary Bain
S/V "Gone With The Wind"
Catalina 36', Hull #: 1056, Year: 1990, Engine: M-35
Standard Rig
Moored: Boothbay Harbor, Maine
Home: Auburn, Maine

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stu jackson c34
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Chris, for your new regulator, you might be interested in the Small Engine Mode, discussed here on page 2 (more than the earlier link I provided)

[url]http://c34.org/bbs/index.php/topic,4454.0.html[/url]

Stu Jackson, C34IA Secretary, C34 #224, 1986, SR/FK, M25 engine, Rocna 10 (22#)

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