During my regular engine compartment check I found a bolt lying under the oil pan. On closer inspection I was surprised to find it was one of the 4 countersunk allen key setscrews that hold the engine mount bracket to the engine block. (This is the assembly bolted to the engine block upon which sit the flexible engine mounts). See photo. They are very difficult to tighten due to limited access and limited pressure you can apply to a short allen key.
I was however more concerned to find that two of the four 17 mm bolts, which are above the setscrews and also fix the brackets, were also loose. On very close inspection it was obvious that the block has been moving slightly against the starboard bracket.
The problem is that there is very limited access to the general area but more importantly there is virtually no access to the bolts as there has only been a small slot made in the bracket to allow the bolt to be inserted.
It is not possible to fit a socket spanner in there and I will have to grind down a ring spanner to get it into the slot, Even then there will be limited room to move the spanner. Thus I doubt whether I will be able to really tighten them.
I will do the best I can and apply a thread lock compound.
It seems to me a poor design feature and the reason they are loose is that it was difficult to access during assembly of the motor.
It might be worthwhile to check yours as my engine has only done 150 hours.
Any comments/suggestion are welcome.
Peter Taylor Melbourne Australia. Altair #2227 2005 C36 Mk11
Thanks for the heads-up.
Duane Ising - Past Commodore (2011-2012)
s/v Diva Di
1999 Catalina 36 Hull #1777
Std rig; wing keel, M35B, Delta (45#)
Punta Gorda, FL
http://www.sailblogs.com/member/diva-di/
Peter, thanks very much, I've posted your information over on our message board, too. Very helpful.
Stu Jackson, C34IA Secretary, C34 #224, 1986, SR/FK, M25 engine, Rocna 10 (22#)
Pete, I had exactly the same problem which I found this service. 200 hours up on the motor. Must be something in the Aussie water!
Paul and Heather Griffiths
Sarah Sue C36 Mk11 #2220
Mandurah, Western Australia
Hi Paul
I missed your reply sorry.
For what its worth I was able to modify a 17/19 mm ring spanner by heating and straightening the 19mm end so it wasn't offset and did'nt foul the engine mounts at the bottom.
Also by slightly grinding the circumference of the 17mm ring it was possible to get it into the slot. I could then put full force on the four 17mm bolts, Allen head set screws are as tight as I could get them. I'll send you a photo if useful.
I marked the bolts and will check regularly. Trust you got your battery sorted out. All best.
Peter Taylor Melbourne Australia. Altair #2227 2005 C36 Mk11
I experienced the same identical thing. I then made sure the rest were tightened appropriately. I also made checking the bolts part of my routine everytime the engine cowling is removed.
Mike Serena